RH、RHA型滾光刀具

ECOROLL Type RH,RHA
深滾壓加工圓弧角


產品詳敘

RH和RHA型滾光刀具

深滾壓加工圓弧角

RH:加工內圓弧角RHA:加工外圓弧角

產品特性:

  • 下壓式深滾壓加工。
  • 可以用於普通或CNC車床和加工中心。
  • 單次裝夾即可完成加工。
  • 可任意方向旋轉。
  • 不管產品公差如何,浮動式滾輪可以確保均勻受力。

優點:

  • 在表層形成殘餘應力,提高疲勞強度(對於承受迴圈負載非常重要)。
  • 通過可控的冷作硬化,提高表層材料的強度。
  • 形成光滑表面,消除表面微隙紋。
  • 加工週期短(切削加工完成後直接滾壓,無需再次裝夾工件)。
  • 無需裝夾時間,只需更換工具。
  • 無運輸費用。
  • 低功耗。

設計:

  • RH和RHA工具包含基本刀體和滾壓頭。
  • 標配刀柄:莫氏錐柄或直柄,其它夾緊機構的刀柄需定
  • 制。配有盤簧總成,並針對加工特點進行了性能優化。
  • 刀體:4種不同尺寸可選(S1到S4)。
  • 滾壓頭: 針對工件尺寸進行專門調整 /  通過螺絲連接到刀體。

 


 

Types RH, RHA

Deep rolling fi llets

RH: Internal machining
RHA: External machining

Features:

  • Deep rolling in a plunge-in process.
  • Can be used with conventional or CNC-controlled lathes and machining centers.
  • Complete processing in one setting.
  • Rotation in either direction.
  • Suspended rollers for even force distribution regardless of production tolerances.

Advantages:

  • Induces residual compressive stresses in the edge zone,which increases fatigue strength (especially important during cyclic loading).
  • Increases the surface layer’s material strength through controlled cold working.
  • Generates a smooth surface, which eliminates micronotches.
  • Short work cycle (in one setting right after the cutting process).
  • No set up time, just tool change.
  • No transport costs.
  • Low energy consumption.

Design:

  • RH and RHA tools consist of a basic tool body and a burnishing head.
  • Standard shank: Morse taper or straight shank or any other clamping system by request. Equipped with disc spring assembly. Springs are arranged for optimum performance based on the machining task.
  • Tool body: four different sizes available (S1 to S4).
  • Burnishing head: Specially adapted for the workpiece dimensions. Screwed onto the tool body.

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